Field Machining and Cutting Equipment
Band Beveler
Available rental sizes: For pipe sizes 6” – 60” and larger
- The Band Crawler is ideal for use when there is a minimum amount of clearance around the pipe.
- The stainless steel band can be positioned in tight areas of pipe runs that need repair as it requires only 6″ (153mm) clearance.
- The light flexible band will allow the Band Crawler to give a consistent bevel on severely out-of-round pipe, as the band conforms to the pipe shape.
- Bands from 6″ to 12″ (152mm to 305mm) are made from 14 gauge stainless steel. Bands 14″ (356mm) and larger are made from 12 gauge stainless steel.
- ONE MAN OPERATION—one man can set-up and cut pipes as large as 48″ (1219mm).
- BAND CONFORMS to the out-of-round condition of the pipe to keep the torch at a preset distance from the pipe wall.
- EASE OF SET-UP is realized when cutting horizontal or vertical pipes due to lightweight Band design.
- LOW PROFILE of the Crawler only requires 6″ (152mm) of radial clearance around the pipe when used with a right angle drive adapter.
- QUICK INSTALLATION and CLOSURE with the latching mechanism of the band on the pipe.
- POSITIVE ALIGNMENT of the bands due to its uniquely designed “male/female” configured band ends to allow ease of alignment.
- One Band Crawler FITS ALL BAND SIZES.
- 60% FASTER than hand cutting and grinding.
Manual Crawler
- The best crawler on the market. Fits all SMC beveling band sizes.
- Flexible, lightweight, stainless steel beveling band conforms to any pipe shape.
- Minimal 6″ radial clearance needed when using the Right Angle Drive kit.
- Bands for pipe sizes 6″ and larger
- Large beveling bands for pipe sizes 60″-144″ and larger
- Special order oversized bands for ARO and extra coated pipe
- Bands conform to out-of-round pipe and mounts anywhere on the pipe
- Single operator setup and operation on pipes up to 48″
- Flexible 9′ or 14′ drive shaft (whip)
- One crawler fits all band sizes
- Crawlers are precision cast aluminum for rugged strength
- Right Angle Drive kit provides minimal 6″ clearance
- Motorized drive optional
Electric Crawler
- The best crawler on the market. Fits all SMC beveling band sizes.
- Flexible, lightweight, stainless steel beveling band conforms to any pipe shape.
- Minimal 6″ radial clearance needed when using the Right Angle Drive kit.
- Bands for pipe sizes 6″ and larger
- Large beveling bands for pipe sizes 60″-144″ and larger
- Special order oversized bands for ARO and extra coated pipe
- Bands conform to out-of-round pipe and mounts anywhere on the pipe
- Single operator setup and operation on pipes up to 48″
- Flexible 9′ or 14′ drive shaft (whip)
- One crawler fits all band sizes
- Crawlers are precision cast aluminum for rugged strength
- Right Angle Drive kit provides minimal 6″ clearance
- Motorized drive optional
Victor Barrel Torch
Available Rental Sizes: 4.5″ (114.3 mm), 10″ (254.0 mm) and 18″ (457.2 mm) models
- Victor MT200 machine cutting two hose – barrel torches.
- High performance “straight through” design that minimizes turbulence and improves cut quality.
- Includes accessory reverse flow check valves for use at the torch inlet connections. All machine torches use Series 1 cutting tips.
- Cut capacity 7″ (177.8 mm)
- Check Valves prevent the reverse flow of gases for added safety
- Disk assembly seals tight against seat in event of reverse flow
- Spring compresses under normal flow, moving disk assembly forward and allowing gas flow
- Straight Through Design minimizes turbulence, improves cutting performance
- High Performance Mixer Design provide optimum performance
- Rugged Brass torch head and body for maximum strength
- Pre-Drilled 1.38″ (35.1 mm) Diameter Barrels for three position mounting flexibility
Pneumatic End Prep Tool
- Wart Millhog is a portable right angle I.D. clamping pipe and tube beveling machine that features an efficient low maintenance design.
- Incorporating a gear drive that is fully supported by dual opposed tapered roller bearings and three heavy duty ball bearings.
- This gives the Wart the backbone to satisfy a wide variety of applications and is a favorite choice among boilermakers and pipe fitters.
- All components are made of the finest materials and parts subject to wear are heat treated for durability and long use.
- Sealed construction prevents debris from getting inside the tool, allowing use in any orientation.
- What’s more the compact design requires a minimum of 2.625″ to fit between tubes in a boiler tube waterwall.
- Narrow body 2.625″ (66.7mm)
- Bevel, face and bore simultaneously
- Interchangeable pneumatic and electric motor options
- Patented clamp system, allows the clamps to release from a tube as easily as they tighten
- Heavy duty ratchet wrench and knurled knob allows easy clamping and is perfect for limited access area
- Bevel, face and bore simultaneously
- Mounts rigidly to produce a clean, continuous chip
- Lightweight and requires no special training
- Rugged dual-opposed tapered roller bearings support the gear drive for non-stop operation
- EscoLock cutter blade holding system reduces vibration and maximizes the number of preps per blade
Pneumatic End Prep Tool
- The Prepzilla MILLHOG is smooth, quiet and powerful.
- It is highly desired for its ability to bevel difficult pipe alloys like super duplex and P-91 quickly and efficiently.
- Ruggedly designed for years of trouble free service, the Prepzilla is built with dual opposed tapered roller bearings, heat treated and hardened clamping, cutting and operational components.
- It can bevel pipe at any angle without cutting fluid for fast fit-up and enables precise pipe joint welds.
- Only 1 mandrel and 8 sets of clamps to cover the entire range of the tool
- Third cutter blade tool post expands pipe beveling capacity for beveling, facing and boring simultaneously
- Low rpm and tremendous torque
- Produces thick chips on all highly alloyed tube and pipe without cutting fluids
- Pneumatic and electric motor choices are easily interchangeable
- Dual opposed tapered toller bearing construction delivers rock solid performance
- Heavy duty clamping system will not break
Pneumatic End Prep Tool
- The Mini MILLHOG is a ruggedly built beveling machine with a spur gear drive train and bevels all tube and pipe alloys to 6.625” O.D.
- Its combination of rpm and torque also make it ideal for tube stub removal and tube overlay and cladding removal.
- All clamping components including the draw rod are heat treated and provide the strength to rigidly secure the tool on the inside diameter of the tube or pipe.
- The EscoLock cutter blade holding system securely holds the cutters in the tool post and helps reduce chatter and produce a clean, continuous chip on most pipe and tube alloys without cutting fluids.
- Easy to operate and maintain, this tool delivers huge performance in a small package and is available with either a pneumatic or electric motor.
- Tool rigidly mounts to the pipe or tube I.D.
- Self-centering
- Heavy Duty spur gear drive train delivers optimum rpm, torque and maximum durability
- One mandrel covers the majority of the tool’s range
- EscoLock cutter blade holding system achieves chatter-free bevels on tough tube and pipe alloys
- Removes tube stub welds for header preparation
- Removes tube weld overlay and cladding
- Torque-free operation
- Choice of pneumatic or electric motors
- Produces clean continuous chip without cutting fluids
- Lightweight and simple to operate
Pipe Beveler
Standard Pipe Sizes: 2”- 36”
- Each H & M machine is constructed of durable, lightweight, hard-anodized aluminum for easy transportation to any job site for cutting and beveling 2″ to 36″ pipe precisely, quickly and economically, even under the toughest conditions.
- Every ring gear and saddle are precisely machined and calibrated to ± .025 in concentricity and ± .015 in squareness. The standard rear-mounted short saddle aids cutting and beveling in tight locations, while allowing precise back-beveling operations.
- H & M’s unique “split horseshoe” design permits easy placement over pipe sections. A quick-operating boomer assembly securely locks the machine to the pipe for an entire 360-degree rotation. No repositioning is ever needed! H & M’s Cuboid Spacer System keeps the spacers on the machine to minimize downtime.
- H & M Pipe Beveling Machines save weld prep time and money compared to hand cutting. With easy-to-follow manuals and a few minutes of instruction, any operator can easily make accurate cuts and bevels.
Clamshell
Mounting Diameter: 20″ – 32”
- The robust design of the portable HD Heavy Duty Clamshell makes it ideal for large diameter heavy wall pipe applications.
- The portable split frame machine is capable of pipe cutting, bevelling, facing, ID boring and OD turning on a wide range of wall thicknesses.
- Pneumatic and hydraulic drive options provide increased versatility
- Fully adjustable heavy duty bearing design provides greater serviceability
- Stepped and keyed gear clamps equipped with a through bolt provide a positive fit at each assembly joint
- HD series clamshells accept a wide range of accessories to increase performance and expand capabilities
FF5000 Flange Facer
Facing Diameter: 5″ – 24″
- A two-piece mounting system makes this low profile unit easy to set up and align.
- Lightweight and simple to use whether you’re facing, beveling or turning valve, pipe or pump flanges.
- Facing diameters range from 5 to 24 inches (127 to 609.6 mm).
FF1200 Flange Facer
Facing Diameter: 0 – 12.5”
- This safe, versatile, and rugged OD Mount Flange Facer can machine flanges up to 12.5 inches (317.5 mm) in diameter without any attachments.
- Designed for the rugged challenges of the oil, gas and chemical industry, this machine has the versatility to machine seven different flange types, including RTJ and compact flanges.
- With feed controls located remotely for “hands-free machining,” the FF1200 sets a new standard in operator safety while delivering up to 30% time savings on flange facing jobs.